DESIGN AND FABRICATION OF A SHELL AND TUBE HEAT EXCHANGER FOR LABORATORY EXPERIMENTS

Authors

DOI:

https://doi.org/10.5281/zenodo.18250162

Keywords:

Heat, Heat Exchanger, Shell and Tube Heat Exchanger, Heat Transfer, Laboratory, Kern’s Approach, Thermal Design, Fabrication

Abstract

Heat transfer instruction lessons has been a mainstay in the curriculum of undergraduate and postgraduate programs in mechanical and chemical engineering disciplines in higher institutions across the world. This paper presents the design and fabrication of a shell and tube heat exchanger (STHE) for laboratory experiments. A detailed thermal design using the Kern’s approach was adopted for the thermal design of the heat exchanger. Thereafter, a mechanical design was carried out employing the TEMA standards and the ASME BPVC. It was then modeled before its fabrication. A water retention mechanism was designed using PVC pipes and 90˚ bend connectors to form a U-shaped apparatus to ensure efficient exchange of heat between both streams of fluid.

Downloads

Download data is not yet available.

Author Biographies

  • Unuareokpa O.J, University of Benin

    Department of Mechanical Engineering

  • Madu, J.C, University of Benin

    Department of Mechanical Engineering

  • Edo-Taiwo S.A, University of Benin

    Department of Mechanical Engineering

  • Peters S.D., University of Benin

    Department of Mechanical Engineering

  • Kwasi-Effah C.C, University of Benin

    Department of Mechanical Engineering

References

Abdulmumuni, B., Adedeji, M., & Ologunye, O. (2017): Design and Fabrication of Shell and Tube Heat Exchanger for Practical Applications. Federal Polytechnic Ede. Technical paper.

Adam, N., Abduhamed, A., Hairuddin, A., and Kareem, H. (2016): Design and fabrication of a heat exchanger for portable solar water distiller system. International Food Research Journal, 15-22.

Ahmed, M. (2017). Heat Exchanger. Moratuwa: University of Moratuwa. Technical Paper.

American Society of Mechanical Engineers. (2013): 2013 ASME Boiler & pressure Vessel Code: V111 Rules for Construction of Pressure Vessels (13th ed.). New York.

Araromi, O.O. (2013): Design and Development of a Small Heat Exchanger as Auxiliary Cooling System for Domestic and Industrial Applications. International Journal of Engineering Trends and Technology (IJETT), V(6), 314-319.

Beldar, R.D & Komble, S. (2018): Mechanical Design of Shell and Tube Type Heat Exchanger as per ASME Section VIII Div.1 and TEMA Codes for Two Tubes. International Journal of Engineering and Technical Research (IJETR). Vol 8 (7).

Bhatt, D., & Javhar, P. M. (2014): Shell and Tube Heat Exchanger Performance Analysis. International Journal of Science and Research, III(9), 1872-1881.

Chukwudi B.C and Ogunedo M.B (2018): Design and Construction of a Shell and Tube Heat Exchanger. Elixir Mechanical Engineering. Vol 118: pp 50687-50691

Dhumal, A.H., Kerkal, G.M., Pawale, K.T. (2017): Heat Transfer Enhancement for Tube in Tube Heat Exchanger Using Twisted Tape Inserts. International Journal of Advanced Engineering Research and Science. Vol 4 (5): pp 89-92.

Eagle, A., & Ferguson R.M. (1930): On the coefficient of heat transfer from the internal surface of tube walls. Proceedings of The Royal Society A.

Fanchi, J. R. (2010): Integrated Reservoir Asset Management. Gulf Professional Publishing.

Gawande, S. H., Wankhede, S. D., Yerrawar, R.N., Sonawane, V.J., & Ubarhande,

U.B. (2012): Design and Development of Shell & Tube Heat Exchanger for Beverage. Modern Mechanical Engineering, pp 121-125.

Golder, K., & Gound, V. (2013): Mechanical design of Heat Exchangers . National Programme on Technology Enhanced (NPTEL).

Kakac, S., Liu, H., & Pramuanjaroenkij, A. (2012): HEAT EXCHANGERS,

Selection, Rating, and Thermal Design. CRC Press.

Kern, D. Q. (1983): Process Heat Transfer. Mcgraw-Hill International Book Company.

Little, C., Hayes, J., LeFemina, L., McDonald, L., Alnahri, W. (2019): Thermofluids Laboratory; Heat Exchangers. New York Institute of Technology. Technical Paper.

Master, B.I., Chunangad, K.S., Boxma, A.J., Kral, D., Stehlik, P. (2007): Most Frequently Used Heat Exchangers from Pioneering Research to Worldwide Applications. Heat Transfer Engineering. Vol 27 (6): pp 4-11.

Mathew, S.U., Tamzor, L.A. (2020): Heat Exchanger Process Optimization in a Typical Brewery Plant. European Journal of Engineering Research and Science. Vol 5 (1): pp 76-81.

Parikh, S.E. (2011): Characterizing Expert and Novice Differences in Problem Solving in Heat Transfer. Stanford University.

Patel, D.S., Parmar, R.R., Prajapati V.M (2015): CFD Analysis of Shell and Tube Heat Exchangers. International Research Journal of Engineering and Technology. Vol 2 (9): pp 2231- 2235.

Permana, I., Ajiwiguna, T.A., Kirom, M.R. (2018): Journal of Physics: Conference Series Vol 1153.

Peters, M., Timmerhaus K.D., & West, R. (2003): Plant Design and Economics for Chemical Engineers. New York: McGraw-Hill.

Prasad, A.K and Anand, K., 2020: Design & Analysis of Shell & Tube Type Heat Exchanger, International Journal of Engineering Research & Technology (IJERT). Vol 9 (1).

Ronquillo, R. (2019): Understanding Heat Exchangers. Retrieved March 4, 2020, from Thomas Industry Update:https://www.thomasnet.com/arti cles/process-equipment/understanding-heat-exchangers/

Sachchidanand, J., Nimankar, J., Dahake, S.K (2016): Review of Heat Exchangers.

Global Journal of Engineering Science and Researchers. Vol 3(12) pp 81-92.

Scott-Emuakpor, C. (1982): Design, Construction, and Testing Of a Model Heat Exchanger. Technical Paper.

Shukla, A., Kumar, P., & Tiwari, D. D. (2015): Design Procedure of Shell and Tube Heat Exchanger. International Journal of Engineering and Technical Research (IJETR), 116-119.

Taware, S.R., Patil, D. S., and Arakerimath, D.R. (2017): Design, Fabrication and testing of Shell and Tube Heat Exchanger for Heat Recovery from Hydraulic Oil. Internatiion Journal of Engineering Research & Technilogy, 505-512.

Tubular Exchanger Manufacturers Association, INC. (1999): Standards of The Tubular Exchanger Manufactures Association (8th ed.).

Zohuri, B. (2017) Heat Exchanger Types and Classifications. In: Compact Heat Exchangers. Springer, Cham. https://doi.org/10.1007/978-3-319-29835-1_2

Zohuri, B., McDaniel, P. (2019) Heat Exchangers. In: Thermodynamics in Nuclear Power Plant Systems. Springer, Cham. https://doi.org/10.1007/978-3-319-93919-3_13

Downloads

Published

2022-06-30

How to Cite

Unuareokpa, O., Madu, J., Edo-Taiwo, S., Peters, S., & Kwasi-Effah, C. (2022). DESIGN AND FABRICATION OF A SHELL AND TUBE HEAT EXCHANGER FOR LABORATORY EXPERIMENTS. International Journal of Renewable Energy and Environment, 3(1), 34-53. https://doi.org/10.5281/zenodo.18250162

Similar Articles

You may also start an advanced similarity search for this article.